Monthly Archive for February, 2011

ISO 9001…Is Right Around the Corner

(Desk of Matt Hamilton – QC Manager)

Introduction: As I write this update, the Quality Department has already started out on our goal of securing the ISO 9001:2008 certificate. The ISO efforts affect every area of our business, so as you might imagine everyone’s cooperation is very much appreciated. There is a lot of activity to support this from all over TC, and I appreciate the cooperative tone that everyone has. As I mentioned in my last newsletter, “Continuous improvement is the heartbeat of today’s successful business, and it begins to take on a dynamic all its own as one thing leads to another.” I am very pleased to be able to say that I see that dynamic taking shape all over Tank Connection. As we develop and mature the Quality system, we have already begun to reap the benefits of the improvements we have worked so tirelessly to implement, and those improvements will continue to gain momentum throughout 2011.

Measurement: A simple definition of measurement would be that it is the process or the result of determining the range or scope of a quantity or an amount relative to a unit of measurement such as quantity, dollars or time. We may not give it much thought, but we gauge everything in our lives by some kind of measurement. We are comfortable with years, hours, minutes, speed limits, dollars, pints, quarts, gallons, or weight. The familiar concept of determining how large or small something is changes somewhat when you approach it from the perspective of a business, but it is still basically the same. The challenge is how is it possible to define conditions such as poor, adequate, acceptable or excellent? The answer is very straightforward. Define what is expected, and then set an objective to communicate the expectation. One of the essential elements of the ISO certification is the measurement of performance against benchmarks that are set by executive management. Objectives set the tone and define the expectation for the business system. This information allows management the opportunity to address performance (good or bad) and provides management the tools necessary to form an effective response that is both prompt and effective.

Completion: By the time this is released, it is likely that TC will have had our first audit by our ISO Registrar. Any issues identified will either be in the process of being addressed, or will have been addressed and we will continue toward the final implementation. The dynamics (or benefits) of our “Continuous Improvement” model will gain momentum once we have achieved the ISO certification for Tank Connection, and we will continue to improve our business system. The successful completion of the ISO certification process for TC is the beginning of the journey that will allow TC to grow stronger, and to compete even more effectively in markets we serve. Our planned time frame for completion of the initial ISO 9001:2008 certification is April of 2011 and that is right around the corner!

TCAG Crosses 400 Employees

We are asked routinely about the size, make-up and/or composition of the Tank Connection Affiliate Group. Basically, TCAG is comprised of 6 facilities in the U.S. and over 300,000 sq. ft. of manufacturing space dedicated to the design, manufacturing and field installation of storage tanks and integrated storage systems.

Tank Connection is located in Parsons, KS (central U.S. location) and ships storage products and services worldwide. Boss Tank is the shop-welded and SIT tank line of Tank Connection, located in Oswego, KS.

ATEC Steel is a separate field-welded tank company located in Baxter Springs, KS (central U.S. location). Tarsco is an ATEC subsidiary which also specializes in field-welded storage tanks and field construction services. Tarsco is located in Downey, CA.

Employee numbers adjust up and down, but typically range ~400 total employees. Tank Connection is the largest at ~200 employees, ATEC Steel at ~125 employees and Tarsco at ~75 employees.

As noted on our website (www.tankconnection.com) under the tab “Contact Us”, we maintain a worldwide rep and dealer network, along with direct sales offices in select locations.

In dry bulk storage applications, Tank Connection is the #1 supplier of bolted RTP storage tanks and integrated storage systems across North America. In liquid applications, our bolted RTP construction and LIQ Fusion coating system continues to gain significant market share against glass coated tanks. On the international front, sales for bolted RTP construction continues to grow at an unprecedented level, more than doubling last year’s level. In custom designed shop-welded tanks, our quality is recognized as second to none in the industry, but we are limited by our shop-weld production facilities. In effect, we can’t produce enough shop-welded tanks to satisfy market demand. Currently, we are taking the necessary steps to increase shop-weld tank production. In field-weld tank production we maintain excess capacity with three facilities and vast capabilities of over a hundred different storage containment products and field services offered.

How big is the Tank Connection Affiliate Group? In our capabilities to service clients with innovative storage products, we are unmatched on a global basis!

Desk of Vince Horton (VP Sales)

To say that 2010 ended with a flourish would be a huge understatement! Wow, the activity level is simply amazing and there appears to be no end in sight as January has picked up right where 2010 ended. As the only global supplier that actually manufactures bolted, field weld, shop weld, and hybrid construction, the TCAG is uniquely positioned in markets our competitors may only dream about. Our ever-growing backlog is testament to the fact that our message is resonating in the marketplace with our clients, and we will continue to set the standard for what a quality storage system should entail. Our sales team is refreshed and ready to usher in a banner year for 2011 so please be prepared for bigger and better things from the TCAG, and always let us know how we can be better! When you combine the best storage containment products produced anywhere with the industries best and most experienced talent, you have THE winning equation – you have TCAG!

President’s Review

As predicted in our last newsletter, the fourth quarter was nothing less than wild. Our service markets have rebounded and expected growth markets appear poised to surge. We also continue to see excellent pent-up demand for storage that went into a stalled mode following the recession. The 1st quarter 2011 is booked along with half of the second quarter. We have added additional shifts to increase our production levels at both the Parsons and Oswego facilities.

The big advantage for Tank Connection is our innovative storage products and services. The market recognizes the differentiation we offer compared to other suppliers. Tank Connection can rightfully claim the #1 bolted storage tank design, coatings and field construction process in the World . . . and we have the field performance to back it up.

For our clients, we offer the best manufacturing facilities to service your needs. Our operations are in continuous improvement mode and our employees are on board to maintain our leadership position in the industry.

As we move into 2011, please call us whenever we can be of assistance on any storage application. As always, we will provide you with straight talk, the right answers, prompt quotations and real storage solutions supported with “golden rule” customer service.

IN WATER & WASTEWATER STORAGE, WE HAVE YOU COVERED!

XL Wastewater tanks by TC are setting a new level of performance in liquid storage applications.

Bolted RTP Standpipes by TC coated with LIQ Fusion 7000 FBE™ are the highest performance and most economical gravity pressure potable water storage tanks on the face of the planet. Installed entirely from grade level, utilizing a specialized jacking process at any location worldwide.

Bolted RTP Stainless Steel liquid storage tanks are avail- able for special liquid applications. The RTP design is the #1 bolted tank design selected worldwide.

There’s a reason we are #1 on Google Worldwide for LIQUID TANKS!

When you specify bolted RTP (rolled, tapered panel) tank construction by Tank Connection with LIQ Fusion 7000 FBETM coating system or in 304 stainless steel construction, you can be confident that you have specified the top performance bolted storage tanks available in the World today. Consider:

• LIQ Fusion 7000 FBETM is a stronger system than glass/vitreous enamel. Contact Tank Connection and request an electronic brochure that covers all pertinent details that support our claim.

• On a turnkey installed basis, LIQ Fusion 7000 FBETM coated tanks with an aluminum geodesic dome cover will cost significantly less than glass tanks with field performance that far exceeds glass coated tanks.

• In bolted RTP construction, 304 stainless steel is the undisputed A+ containment product available in the tank industry today. Stainless steel tank construction covers a broad range of liquid storage applications. Did you know that the installed cost of STAINLESS STEEL RTP tank construction manufactured by Tank Connection is comparable to the installed cost of glass coated tanks in North America?

• GET THE FACTS AND GET CONNECTED WITH THE INDUSTRY LEADER IN LIQUID STORAGE APPLICATIONS . . . TANK CONNECTION!

IFAT Show Unveils Attendees’ Dissatisfaction with Glass Coated Tanks!

The IFAT show in Munich Germany is prominently recognized as one of the top liquid trade shows in the World. The Tank Connection booth was popular and frequented by clients worldwide expressing high dissatisfaction with “glass” coated tanks. The level of dissatisfaction even caught us by surprise. TC’s international marketing director summed it up in a blog release that follows:

As 2010 comes to a close we reflect upon the exciting and varied opportunities presented to us. September was particularly memorable based on our participation at the IFAT Entsorga Exhibition in Munich, Germany, from September 13th through 17th. The show was well attended with numerous exhibitors and purposeful visitors, many of whom were eager to discuss their experiences with bulk storage tanks and corresponding performance observations. We spoke with several individuals representing a wide cross-section of industry professionals, from water treatment plant operators, to process engineers, to large-scale contractors.

An increasing awareness is emerging in the marketplace relative to traditional materials and advancements in technology which are redefining customer expectations. The majority of clients who previously purchased glass- lined tanks reported significant shortcomings in product performance. These issues included spalling, chipping, and cracking of the coatings primarily in key areas surrounding bolt holes and panel seams. Poor corrosion resistance was commonly identified in conjunction with these conditions, attributed to the compromised integrity of the coating allowing contact between the stored product and the metal substrate. Anaerobic digesters and aggressive liquid compositions were noted to accelerate this degradation, to the point of failure in a few instances.

Companies seeking an alternative to traditional glass-lined tanks quickly turned their attention to next generation in coating developments – LIQ Fusion 7000 FBE as offered by Tank Connection. This revolutionary powder-on-powder coating system is gaining due recognition in the industry since its introduction a few years ago. Developed exclusively for Tank Connection by Akzo Nobel, the world’s leading coatings expert, LIQ Fusion 7000 FBE was formulated specifically for the demanding conditions of today’s liquid storage market. The electrostatic application process completely envelops thesteel panel, thereby ensuring coverage of all surfaces. LIQ Fusion 7000 FBE offers forty times the impact resistance of glass coatings, eliminating spalling/ cracking issues, and providing the ability to be repaired in the field, if required.

We were extremely pleased with the overwhelming response we received at IFAT, and we look forward to returning as Tank Connection continues to develop innovative products that define the future of the industry.